New Energy Connectors
Aluminum Busbar
In energy storage CCS busbars, aluminum busbars are typically used as key components for current collection and transmission. As current collectors, they efficiently gather and conduct electric current, while delivering excellent electrical conductivity, stability and reliability to support normal battery operation and enhance overall system performance.
CLASSIFICATION
Product
categories
Hard Aluminum Busbar
First, the product is blanked by a mold, followed by deburring to remove sharp edges, and then forming processing. After forming, ultrasonic cleaning is used to remove surface stains, and finally, it is packaged after passing inspection.
Hard Aluminum Busbar – Coated
First, the product undergoes mold blanking, deburring and forming. After the basic shape is completed, it is subjected to spraying and electroplating treatments. Subsequently, foam is pasted at the designated positions, and finally, it is packaged after inspection and confirmation of no defects.
.20260407164142.png)
Hard Aluminum Busbar - Plated
Production starts with mold blanking, followed by deburring and forming. The formed workpiece undergoes surface treatment of nickel base matte tin, and is finally inspected and
packaged.
packaged.
 1 (1).20260407164815.png)
Hard Aluminum Busbar – Connection
This process is relatively simple. The product is directly blanked and formed using a progressive die, followed by quality inspection. It is packaged once qualified.
 1 (2).20260407164931.png)
Pure Al Output Electrode – Plated
The production of this product starts with blanking using a progressive die, followed by spraying and electroplating treatments in sequence, and finally packaged after inspection.
 1 (3).20260407165122.png)
Output Hard Aluminum Busbar
The process starts with mold blanking, followed by ironing (a forging process that locally thins or widens the material) and fine cutting, then deburring and forming. Finally, the product is packaged after passing inspection.
FUNCTION
Product
features
current collection
As a 'current collecting strip', the aluminum busbar is tightly connected to the electrode (such as the positive or negative electrode), which can effectively collect the current generated by the battery and transmit it to the external circuit. The aluminum busbar features excellent electrical conductivity and high current-carrying capacity.
conductivity
As a current collecting strip, aluminum busbars require low resistance and excellent electrical conductivity to reduce energy loss and improve the energy conversion efficiency of batteries.
stability & reliability
Aluminum busbars feature high chemical stability and mechanical strength, enabling them to withstand long-term service and repeated cycling.
TECHNICAL
Technical
support
01
Design and Testing Support
Based on product drawings and our mature punching, shearing and bending capabilities, we assist customers in cost calculation and process control. Meanwhile, we provide guidance on material selection for functional requirements such as oxidation resistance and high-voltage insulation.
02
Manufacturing Guarantee
We feature a full range of high-precision production lines, with strict control over bending angles and hole position tolerances.
The first-article approval and in-process inspection systems are rigorously implemented, with 100% inspection of key dimensions to eliminate batch defects and ensure high product consistency.
03
Complete Testing Conditions
We are equipped with a professional testing team and advanced equipment, covering high-temperature, low-temperature, salt spray and resistance testing, ensuring standardized and professional management of the entire testing process.